Quality & Material Testing
Control charts, capability and material test detail against AAMI and filtration specifications
Test result control chart
Individual results with spec limits and target · teal = in spec, amber = in spec but drifting off target, red = out of spec
Amber points are still within the specification window but have moved materially away from target — the early-warning signal a pass/fail view hides. SG-4210 hydrostatic head has been trending toward the lower spec limit over the last six weeks without a single breach.
Process capability
Cp / Cpk / Ppk per product-characteristic pair, with the distribution of the weakest pair
| Characteristic | Cp | Cpk | Ppk | Rating |
|---|---|---|---|---|
| Impact Penetration (g) | 1.04 | 0.91 | 0.86 | Not capable |
| Seam Strength (N) | 0.96 | 0.92 | 0.87 | Not capable |
| Tensile Strength CD (N) | 1.13 | 1.13 | 1.07 | Marginal |
| Hydrostatic Head (AATCC 127) (cm H₂O) | 1.19 | 1.16 | 1.09 | Marginal |
| Tensile Strength MD (N) | 1.25 | 1.24 | 1.17 | Marginal |
| Basis Weight (gsm) | 1.31 | 1.25 | 1.17 | Marginal |
Distribution — Impact Penetration (g) · mean 0.56 · σ 0.16
Out-of-spec rate by product and month
Last six months · darker cells carry more risk
| Product | Jul 69 | Aug 69 | Sep 69 | Oct 69 | Nov 69 | Dec 69 |
|---|---|---|---|---|---|---|
| IG-2050 | 0.0% | 0.0% | 0.0% | 0.0% | 11.1% | 0.0% |
| PM-1020 | 2.1% | 0.0% | 0.0% | 2.1% | 0.0% | 0.0% |
| PM-3040 | 0.0% | 4.4% | 0.0% | 2.7% | 2.9% | 1.9% |
| PM-3045 | 2.5% | 2.7% | 0.0% | 0.0% | 2.4% | 0.0% |
| RS-9510 | 4.2% | 0.0% | 0.0% | 0.0% | 0.0% | 0.0% |
| RS-9520 | 3.7% | 0.0% | 0.0% | 7.1% | 4.5% | 4.5% |
| SG-3110 | 0.0% | 4.8% | 0.0% | 0.0% | 0.0% | 0.0% |
| SG-3115 | 0.0% | 0.0% | 0.0% | 3.2% | 4.0% | 0.0% |
| SG-4210 | 3.7% | 0.0% | 0.0% | 3.4% | 0.0% | 0.0% |
| SG-4215 | 8.0% | 6.3% | 0.0% | 12.5% | 4.8% | 0.0% |
| SG-4220 | 0.0% | 0.0% | 0.0% | 4.0% | 0.0% | 0.0% |
| SW-3080 | 4.2% | 0.0% | 0.0% | 0.0% | 3.7% | 3.6% |
| SW-6100 | 0.0% | 0.0% | 0.0% | 0.0% | 0.0% | 3.7% |
| SW-6120 | 0.0% | 0.0% | 0.0% | 0.0% | 0.0% | 0.0% |
Hourly test volume
Most recent day in the selection — reinforces the hourly quality refresh
Test results
Every recorded material and filtration test in the selected window
| Test Timestamp | Lot / Batch | Product Code | Product Name | Line | Characteristic | Result | LSL | Target | USL | Dev. from Target % | Pass/Fail | Technician |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1970-01-01 23:15 | L700101-704 | PM-3040 | Procedure Mask, Ear-Loop, Level 3 | MSK-03 | Differential Pressure (Delta-P) (mm H₂O/cm²) | 3.9 | 2 | 3.6 | 5 | 7.0% | Pass | Z. Marchetti |
| 1970-01-01 20:58 | L700101-977 | SG-3115 | AAMI Level 3 Surgical Gown, X-Large | GWN-02 | Seam Strength (N) | 37.3 | 25 | 34 | 44 | 9.8% | Pass | Q. Adeyemi |
| 1970-01-01 20:38 | L700101-864 | SG-4210 | AAMI Level 4 Surgical Gown, Large | GWN-02 | Basis Weight (gsm) | 44.3 | 40 | 45 | 50 | -1.6% | Pass | X. Guerrero |
| 1970-01-01 15:06 | L700101-804 | RS-9510 | N95 Respirator, Cup Style | RSP-01 | Bacterial Filtration Efficiency (BFE) (%) | 98.94 | 98 | 99.2 | 100 | -0.3% | Pass | X. Guerrero |
| 1970-01-01 14:54 | L700101-792 | PM-3040 | Procedure Mask, Ear-Loop, Level 3 | MSK-03 | Ear-Loop Attachment Strength (N) | 15.5 | 10 | 14.5 | 19 | 6.7% | Pass | Z. Marchetti |
| 1970-01-01 11:08 | L700101-117 | IG-2050 | Isolation Gown, Universal | GWN-03 | Impact Penetration (g) | 0.492 | 0 | 0.6 | 1 | -18.0% | Pass | X. Guerrero |
| 1970-01-01 10:20 | L700101-775 | SW-3080 | Sterilization Wrap H300, 24x24 | WRP-02 | Tensile Strength MD (N) | 42.9 | 30 | 42 | 54 | 2.0% | Pass | Z. Marchetti |
| 1970-01-01 10:20 | L700101-452 | SW-6100 | Sterilization Wrap H600, 30x30 | WRP-01 | Tensile Strength CD (N) | 36.8 | 22 | 31 | 40 | 18.7% | Pass · off target | W. Baptiste |
| 1970-01-01 10:04 | L700101-244 | PM-3045 | Procedure Mask, Tie-On, Level 3 | MSK-02 | Particulate Filtration Efficiency (PFE) (%) | 97.14 | 95 | 97.8 | 100 | -0.7% | Pass | W. Baptiste |
| 1970-01-01 09:17 | L700101-501 | SG-3110 | AAMI Level 3 Surgical Gown, Large | GWN-03 | Basis Weight (gsm) | 44.9 | 40 | 45 | 50 | -0.1% | Pass | Y. Sorensen |
| 1970-01-01 01:56 | L700101-717 | SG-4215 | AAMI Level 4 Surgical Gown, X-Large | GWN-02 | Tensile Strength MD (N) | 46.3 | 30 | 42 | 54 | 10.1% | Pass | W. Baptiste |
| 1970-01-01 00:46 | L700101-725 | SG-3115 | AAMI Level 3 Surgical Gown, X-Large | GWN-01 | Seam Strength (N) | 31.7 | 25 | 34 | 44 | -6.6% | Pass | X. Guerrero |